80V 460Ah Lithium Forklift Traction Battery | Motive Power Solution
- High-efficiency power delivery for demanding multi-shift operations with consistent voltage output.
- New Upgrade 80V 460Ah Forklift Battery Solution for Motive Power Industries featuring enhanced safety systems and smart monitoring.
- Maintenance-free design with rapid charging and over 3,500 cycles for maximum uptime.
- Superior safety profile and significant long-term cost savings versus traditional batteries.
- Robust construction ideal for heavy-duty material handling in warehouses, manufacturing, and logistics environments.
Product Overview
The EGBATT 80V 460Ah LiFePO4 Forklift Battery is a high-performance motive power solution designed for modern electric forklifts.
Delivering stable power output and high energy efficiency, this advanced 80V 460Ah lithium traction battery helps maximize productivity while eliminating the maintenance demands of traditional lead-acid batteries.
With fast charging and opportunity charging capability, the battery keeps forklifts running longer in busy warehouses, manufacturing facilities, and distribution centers.
Its consistent power delivery supports smooth operation throughout every shift.
Built with premium CATL LiFePO4 cells and an intelligent battery management system (BMS),
This 80V lithium forklift battery provides excellent safety, long cycle life, and reliable performance in demanding material handling environments.
Whether you are upgrading an existing fleet or replacing aging lead-acid batteries, the 80V 460Ah lithium forklift battery offers a cost-effective solution with lower operating costs, reduced downtime, and long-term reliability.
Key Features & Benefits
| Feature | Benefit |
|---|
| Long Cycle Life (3,500+ Cycles) | Reducing battery replacement frequency and lowering total ownership costs. |
| Ultra-Fast Charging | Helping maximize forklift uptime and maintain productivity across multi-shift operations. |
| Maintenance-Free Design | Equalization charging, and routine maintenance, reducing labor costs while improving workplace safety. |
| Premium CATL LiFePO4 Cells | Provides excellent thermal stability, enhanced safety, consistent power output, and long-term reliability in demanding industrial |
| Smart BMS with CAN & RS485 Communication | Enables real-time battery monitoring, fault diagnostics, and seamless integration with forklift control systems |
Technical Specifications
| Parameter | Specification |
|---|---|
| Nominal Voltage | 80 V |
| Nominal Capacity | 460 Ah |
| Energy Capacity | 36.8 kWh |
| Group Mode | 2P5S×5 |
| Dimensions (LxWxH) | 1015×660×400 mm / 1015×850×400 mm / 830×644×620 mm (customizable) |
| Weight | Approx. 448 kg (986 lbs) |
| Cycle Life | >3,500 cycles |
| Design Life | >10 years |
| Self-Discharge Rate | <3% per month |
| Ingress Protection | IP65 |
| Charge Method | CCCV |
| Recommended Charger | 80V 200A |
| Compatible Charger Brands | SPE, FRONIUS, DELTA-Q, ECOTEC |
| Charging Connector | REMA320 |
| Discharge Connector | ANDERSON350 |
| Display | Magnetic touch screen with audio alerts |
| Communication Protocols | CAN (vehicle), RS485 (display) |
| Charge Temperature | 0°C to 50°C |
| Discharge Temperature | -20°C to 55°C |
| Storage Temperature | 0°C to 40°C |
| Certifications | CE, UN38.3, UL2580, IEC, CB, ISO9001 |
| Shipping Classification | UN 3480 |
| Lead-Acid Equivalent | 40-125-15 / 40-150-15 |
Applications
Warehouse & Distribution Centers
Ideal for high-volume warehousing, pallet handling, and order fulfillment operations requiring maximum uptime and efficiency
Manufacturing & Heavy Industry
Delivers reliable power for continuous material transport and demanding industrial production environments.
Outdoor Yards & Port Operations
Provides dependable performance in outdoor logistics, container handling, and variable weather conditions
Installation & Compatibility
The 80V 460Ah lithium forklift battery is designed for easy installation with drop-in compatibility for many popular electric forklift models.
Its dimensions are typically matched to standard lead-acid battery trays, helping reduce or eliminate modifications for faster fleet upgrades.
Compatible Models
- SUMITOMO 8FB40 counterbalance forklift
- Toyota 80V electric forklift series
- Other major counterbalance and heavy-duty forklift trucks
Operating Environment
For best performance, the battery operates within a temperature range of -20°C to 55°C (discharge). It should be stored in a dry, well-ventilated environment. Optional heating or cooling systems are available for extreme operating conditions.
Charging System Compatibility
The battery works with leading 80V forklift chargers such as SPE, FRONIUS, DELTA-Q, and ECOTEC. Built-in CAN communication ensures stable integration with forklift control systems.
Professional installation is recommended to ensure safety and optimal performance.
Why Choose EGBATT?
- EGBATT as a manufacturer focused on lithium forklift battery systems for industrial material handling equipment. We design and produce batteries for real-world warehouse, logistics, and manufacturing operations where uptime and reliability matter.
- Our batteries are built using Grade-A LiFePO4 cells, an advanced Battery Management System (BMS), and standardized production processes to ensure consistent performance across every unit.
- Before shipment, each battery is tested for key performance and safety parameters, including voltage stability, cycle performance, and communication compatibility with forklift systems.
- We support global customers with technical guidance for battery selection, installation, and forklift compatibility checks, helping reduce integration risks when switching from lead-acid to lithium systems.
- By combining stable product quality with practical engineering support, EGBATT helps forklift fleet operators reduce maintenance workload, improve energy efficiency, lower total operating costs over time.
Frequently Asked Questions(FAQ)
It typically offers over 3,500 charge cycles and a design life of around 10 years, depending on operating conditions, load intensity, and charging habits
For industrial forklifts, LiFePO4 is generally preferred due to its higher thermal stability, improved safety profile, and longer cycle life compared to conventional lithium-ion chemistries
In most modern applications, a lithium traction battery like the 80V 460Ah LiFePO4 model is widely used because it supports fast charging, stable power output, and reduced maintenance requirements.
Yes, it can be configured for Toyota electric forklift models and other major brands. Final compatibility depends on tray dimensions, voltage system, and connector requirements, which can be customized.
The battery comes with an up to 10-year warranty, depending on project requirements and operating conditions, with technical support available for installation and operation
The battery is designed for low-maintenance operation, with no watering or equalization required. Periodic inspection of connectors and system status is recommended for optimal performance.
Sent Inquiry:
Ready to upgrade your forklift fleet with the 80V 460Ah Lithium Forklift Battery?
Get a tailored solution from EGBATT’s engineering team, including battery sizing, forklift compatibility check, and pricing within 24 hours.
Contact us today to receive a fast quotation and expert recommendation for your application.
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Product & Packaging Details
Q: Do batteries include protection circuits（BMS) and connectors?
A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).
Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.
Q: Are batteries Grade-A and brand new?
A: Yes, we use 100% brand new, Grade-A cells in all our batteries.
Q: Can you print our logo on the batteries?
A: Yes, we offer free custom logo printing with a minimal MOQ requirement.
Q: What is your standard packaging? Can it be customized?
A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.
Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.
Based on automated production technology, the current product lead time is 15-25 days.
The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.
For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.
EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.
DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.
SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.
C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.
The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.
kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.
EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.
This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.
The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.
Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.
No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.
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