80V 690Ah LiFePO4 Forklift Battery | Maintenance-Free Power Solution for Large Forklift Fleets
Discover EGBATT 80V 690Ah LiFePO4 Forklift Battery, engineered for high-demand, multi-shift operations. Delivering 55.2 kWh of stable energy, this advanced 80V lithium forklift battery ensures consistent power for heavy-duty forklifts while eliminating the maintenance issues of traditional lead-acid systems.
Designed for efficiency and reliability, this 80 Volt forklift battery supports fast opportunity charging in 2–3 hours, delivers over 4,000 deep cycles, and significantly reduces total ownership costs. Its smart BMS provides real-time protection and stable performance under heavy loads.
Built for warehouses, manufacturing, and logistics operations, this maintenance-free forklift battery replacement offers drop-in compatibility with major forklift brands and custom counterweight solutions for safe and seamless integration.
80V 690Ah LiFePO4 forklift battery Overview
EGBATT 80V 690Ah LiFePO4 forklift battery FL-80690K is a maintenance-free power solution designed for large forklift fleets operating in demanding industrial environments.
Compared with traditional lead-acid batteries, it delivers faster charging, higher energy efficiency, and long-term reliability to keep operations running without interruption.
In warehouses and distribution centers, this 80 volt lithium forklift battery provides stable, continuous power for multi-shift material handling.
With intelligent BMS and accurate state-of-charge monitoring, it helps prevent unexpected downtime and ensures better coordination with compatible 80V charging systems.
For heavy manufacturing, logistics hubs, and port operations, this LiFePO4 forklift battery delivers strong high-current output with no voltage drop under load.
Its wide temperature range and durable design make it suitable for both indoor and outdoor applications, while reducing maintenance costs, labor effort, and overall energy consumption for fleet operators.
Key Features & Benefits
| Feature | Benefit |
|---|---|
| 55.2 kWh High Energy Density | Powers extended runtimes for multi-shift heavy-duty forklifts, reducing the need for spare batteries and increasing throughput in large warehouses and distribution centers. |
| 4000+ Deep Cycles at 80% DoD | Delivers 8-10+ years of service life, dramatically lowering long-term costs compared to lead-acid for high-cycle 80 volt forklift battery applications. |
| Intelligent BMS with Real-Time Monitoring | Offers comprehensive protection (over/under voltage, temperature, short circuit) and CAN/RS485 communication for safe, optimized charging with dedicated 80V lithium forklift chargers. |
| True Maintenance-Free Design | Eliminates watering, equalization, and acid-related issues, freeing staff for productive tasks and creating cleaner, safer battery rooms. |
| Rapid Opportunity Charging & High Discharge | Supports full charge in ~2-3 hours and sustains 420A continuous / 700A peak discharge, ensuring reliable power for heavy loads without performance fade. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Nominal Voltage | 80V (83.2V typical) |
| Nominal Capacity | 690Ah |
| Stored Energy | 55.2 kWh |
| Dimensions (L×W×H) | 1009 × 832 × 749 mm (39.72 × 32.76 × 29.49 inch) |
| Weight (No Counterweight) | Approx. 850 kg |
| Cycle Life | >4000 cycles (80% DoD) |
| IP Rating | IP65 (dust & water resistant) |
| Continuous Discharge | 420A |
| Peak Discharge | 700A (30 seconds) |
| Charge / Discharge Temp. | -20°C ~ 55°C (-4°F ~ 131°F) |
| Storage Temperature | -20°C ~ 45°C (1 month) / 0°C ~ 35°C (1 year) |
| Casing Material | Robust Steel |
| BMS | Smart BMS with real-time monitoring & communication |
| Lead-Acid Equivalent | BCI 40-125-11 (reference) |
| Chemistry | Premium Grade-A LiFePO4 Cells |
Applications
Large Warehouses & Distribution Centers
The 80V 690Ah LiFePO4 forklift battery supports 24/7 operations with fast picking, pallet handling, and opportunity charging between shifts, reducing downtime and improving fleet efficiency
Heavy Manufacturing & Industrial Plants
This 80 volt forklift battery delivers stable power and torque for lifting steel, machinery, and heavy loads, built to withstand vibration and continuous industrial use.
Cold Chain Logistics, Ports & Outdoor Operations
With IP65 protection and strong low-temperature performance, this LiFePO4 forklift battery ensures reliable operation in cold storage, ports, and harsh outdoor environments with zero maintenance.
Installation & Compatibility
Compatibility
This 80 volt lithium forklift battery FL-80690K serves as a drop-in replacement for many popular brands including Toyota, Heli, Komatsu, Yale, and more. Provide your forklift model, compartment dimensions, and current battery specs for precise customization and perfect fit.
Charger Recommendations
Use only dedicated 80V lithium forklift chargers with CAN communication for optimal BMS integration, fast charging, and maximum lifespan. Avoid old lead-acid chargers to prevent damage.
Environmental Requirements
Operates reliably from -20°C to 55°C. Optional self-heating function available for extreme cold. IP65 protection guards against dust and moisture.
Installation Guidance
Professional installation is recommended. Includes secure mounting, welded custom counterweights for balance and stability, standard connectors (e.g., Anderson), and optional telematics integration. Minimal modifications needed in most compatible compartments.
Why Choose Us?
We specialize in premium lithium forklift batteries using Grade-A LiFePO4 cells from top suppliers. Every unit undergoes rigorous testing for safety, performance, and real-world durability.
Benefits include factory-direct pricing, fast production (15–25 days), global shipping, full customization (dimensions, heating systems, logos, communication protocols), and expert technical support.
We also provide full customization based on customer requirements, including different voltages and capacities such as 24V, 36V, 48V, 72V, 80V, and capacities ranging from 100Ah, 156Ah, 205Ah, 230Ah, 280Ah, 304Ah, 560Ah, 690Ah, 700Ah, 920ah up to 1380Ah, and more.
Our focus on long-term partnerships helps large fleets achieve measurable ROI through reduced maintenance, higher uptime, and sustainable operations.
Backed by strong warranties and proven track records, we deliver reliable maintenance-free forklift battery solutions that consistently exceed expectations.
FAQ
We provide a comprehensive 5-10 year warranty (usage-dependent) with dedicated after-sales technical support.
It offers 4000+ cycles versus 500-1500 for lead-acid, with zero daily maintenance—no watering, spills, or equalization required.
No. A compatible lithium-specific 80V forklift charger is essential for safety and performance
Suitable for various heavy-duty counterbalance, reach, and stacker models. Share your brand, model, and current battery details for exact compatibility confirmation.
Yes, full charge in approximately 2-3 hours with safe partial charges during breaks
Multiple protections including over/under voltage, temperature extremes, short circuit, reverse polarity, plus real-time monitoring.
Lithium batteries are lighter; we weld custom iron counterweights securely to the base to match original lead-acid weight and ensure forklift stability.
Request Pricing & Solution
Need a reliable 80V forklift battery solution? Contact us now for a fast quote and expert support.
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Product & Packaging Details
Q: Do batteries include protection circuits（BMS) and connectors?
A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).
Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.
Q: Are batteries Grade-A and brand new?
A: Yes, we use 100% brand new, Grade-A cells in all our batteries.
Q: Can you print our logo on the batteries?
A: Yes, we offer free custom logo printing with a minimal MOQ requirement.
Q: What is your standard packaging? Can it be customized?
A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.
Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.
Based on automated production technology, the current product lead time is 15-25 days.
The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.
For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.
EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.
DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.
SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.
C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.
The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.
kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.
EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.
This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.
The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.
Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.
No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.
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