80V 400Ah LiFePO4 Lithium Forklift Battery Pack for Electric Fork Trucks
Direct Factory Wholesale Price
Eliminate middleman markups with high-volume manufacturing rates.3,500+ Deep Charge Cycles – Outlasts traditional lead-acid alternatives by more than 3 times.
Drop-In Replacement Ready
Engineered with custom steel counterweights to match OEM specifications.
Zero Daily Maintenance
Completely eliminates the need for acid watering, equalization charges, and battery rooms.
Rapid Opportunity Charging
Fully recharges in under 2 hours during scheduled employee shift breaks.
Product Overview
The EGBATT 80V 400Ah LiFePO4 lithium forklift battery pack delivers an industrial-grade energy solution specifically engineered to eliminate the operational bottlenecks of traditional lead-acid systems.
This high-capacity 80 volt forklift battery provides a continuous, high-efficiency power output that remains stable even under peak mechanical loads and steep ramp inclines.
Designed to seamlessly fit major heavy-duty electric fork trucks, reach trucks, and narrow-aisle order pickers, our intelligent LFP 80V 400Ah electric forklift battery ensures your fleet operates continuously across multiple shifts.
By integrating automotive-grade Lithium Iron Phosphate cells with a ruggedized chassis, this power pack serves as the ultimate drop-in upgrade for logistics facilities seeking to maximize fleet uptime.
Transitioning to our zero-maintenance lithium technology allows warehouse managers to completely eliminate dedicated battery charging rooms, minimize daily labor costs, and achieve a significantly lower Total Cost of Ownership (TCO).
Key Features & Benefits
| Key Feature | Benefit |
|---|---|
| Advanced Intelligent Smart BMS | Protects the lithium pack against overcharge, deep discharge, thermal runaway, and short circuits while providing precise CAN bus data monitoring. |
| High-Speed Opportunity Charging | Supports partial fast charging during short breaks, removing the need for 8-hour cooling periods and secondary battery swapping. |
| Automotive-Grade LiFePO4 Cells | Delivers an exceptional lifespan of over 4,500 deep discharge cycles at 80% Depth of Discharge (DoD) before minimal capacity degradation. |
| Integrated Steel Counterweight | Built directly inside a heavy-duty steel enclosure to fulfill strict forklift chassis weight requirements and ensure vehicle stability. |
| Eco-Friendly Eco-Conscious Tech | Zero toxic acid spills, no hazardous gas emissions during charging, and a drastically reduced carbon footprint for green warehousing. |
Technical Specifications
| Parameter Specification | Technical Value Details |
|---|---|
| Nominal Voltage (V) | 80.0V (Compatible with 83.2V Systems) |
| Nominal Capacity (Ah) | 400Ah |
| Total Stored Energy (kWh) | 32.0 kWh |
| Battery Chemistry Matrix | Lithium Iron Phosphate (LiFePO4 / LFP) |
| Cycle Life Durability | ≥ 4,500 Cycles @ 80% DoD (Depth of Discharge) |
| Standard Continuous Discharge | 200A |
| Max Peak Discharge Current | 400A (For 10 Seconds) |
| Recommended Charge Current | 100A - 200A (Fast Charge Support) |
| Ingress Protection Rating | IP65 Water and Dust Resistant Steel Box |
| Standard Case Dimensions | 1028 x 567 x 784 mm (Custom Dimensions Available) |
| Total Weight (with counterweight) | Approx. 1,150 kg - 1,400 kg (Tailored to Fleet Specs) |
Applications
EGBATT 80V forklift LiFePO4 battery is built to withstand rigorous industrial environments. Below are the primary deployment scenarios:
High-Bay Cold Storage Logistics
The rechargeable lithium forklift battery pack 80V 400Ah utilizes internal multi-zone thermal heating elements that allow the cells to accept high-speed charges and discharge efficiently at temperatures down to -20°C, maintaining stable voltage curves throughout the work shift.
Heavy-Duty Manufacturing & Assembly Hubs
The 80V 400Ah electric fork truck batteries eliminate the typical voltage drops seen in lead-acid models as they discharge, allowing your trucks to lift heavy pallets and ascend steep logistics ramps with maximum speed and torque until the cell capacity is completely depleted.
Multi-Shift 24/7 E-commerce Distribution Centers
Instead of wasting time swapping heavy battery packs between shifts, operators simply plug the forklift LiFePO4 battery box 80V 400Ah into an industrial fast-charger during a 15-minute coffee break or a 30-minute lunch pause, adding enough runtime to complete the next shift
Installation & Compatibility
Forklift Fleet OEM Compatibility
- Toyota Material Handling:
Ideal drop-in replacement for high-capacity 8-Series and 9-Series sit-down electric models.
- Linde Material Handling:
Fully compatible with advanced Linde electric lift trucks requiring precise communication protocols.
- Heli & Hangcha:
Matches standard factory battery box shapes for quick retrofitting and immediate field upgrades.
- Hyster-Yale Group:
Built to replace heavy lead-acid industrial packs in heavy-duty warehousing environments.
Environmental Operating Conditions
- Charging Temperature Range: 0°C to 45°C (Models with built-in automatic heating systems support charging down to -20°C).
- Discharging Operating Range: -20°C to 55°C.
- Recommended Storage Temperature: 15°C to 35°C at a 40%–60% State of Charge (SoC).
- Extract the Existing Battery: Safely disconnect the industrial REMA/Anderson plugs and lift the old lead-acid battery out of the chassis.
- Verify Battery Compartment Sizes: Measure the interior dimensions to ensure a proper fit with our custom steel structural enclosure.
- Position the Lithium Battery Pack: Lower the EGBATT lithium battery box into place using the top-mounted heavy-duty lifting eyes.
- Connect the Data and Power Infrastructure: Secure the industrial power cables and plug in the CAN bus diagnostic harness directly to the forklift’s tracking controller.
Why Choose EGBATT Battery?
- Direct Factory Wholesale Infrastructure:
As an established 80v 400ah forklift battery online manufacture, we offer premium industrial products straight from our production lines, passing substantial cost savings directly to fleet operators and regional distributors.
- Premium Quality Component Sourcing:
We use only grade-A automotive-quality LiFePO4 cells to prevent cell imbalance issues, maximize structural durability, and eliminate unexpected field failures.
- Custom Engineering Capabilities:
Our team adjusts physical dimensions, integrated weights, and terminal placement to build custom structural configurations that match unique fleet profiles.
- Comprehensive Regulatory Compliance:
Every battery pack undergoes rigorous testing and carries certified compliance markings, including UN38.3, CE, UL2580, and IEC62619 safety standards.
- End-to-End Technical Support:
From initial sizing consultations and CAN bus system configuration to field deployment, our engineers provide comprehensive technical support throughout the product lifecycle.
FAQ
A 400Ah lithium-ion battery typically delivers 6 to 8 hours of continuous, active operation on a single full charge, depending on the load weight and lifting frequency. Because lithium chemistry supports fast opportunity charging during short operator breaks without damaging cell health, the battery pack can easily power a forklift across consecutive 24-hour shifts without needing a replacement battery
No, lead-acid chargers use different charging algorithms and voltage curves that are incompatible with lithium chemistry. You must use a dedicated industrial 80V smart lithium charger that communicates directly with the internal Battery Management System (BMS) via CAN bus to ensure safe, balanced, and high-speed energy transfers.
We provide a standard 5-year factory warranty covering manufacturing defects, sudden capacity drops, and internal BMS performance issues. Our engineering team provides immediate remote diagnostics and ships replacement components to minimize operational downtime at your facility.
Because lithium cells weigh significantly less than heavy lead-acid options, installing a standard lithium pack can alter a forklift's center of gravity and reduce its lifting capacity. EGBATT custom-builds thick, heavy-duty steel structural enclosures to add necessary dead weight, ensuring the new assembly accurately matches the original lead-acid battery weight to maintain total vehicle stability.
The built-in Battery Management System tracks cell voltage levels, individual cell temperatures, charging/discharging current rates, and overall State of Charge (SoC) in real-time. If any operational value exceeds safe thresholds, the BMS automatically disconnects the power circuit to prevent damage and displays a fault code on the external cabin screen.
No, unlike lead-acid batteries that require a weekly high-voltage equalization charge to prevent acid stratification and sulfate buildup, lithium chemistry does not suffer from sulfation. The internal BMS automatically balances the individual cell voltages during regular charge cycles, saving hours of maintenance time.
Yes, all EGBATT industrial battery packs hold full UN38.3 certification and comply with international maritime and air transport safety standards for dangerous goods shipments. We package our batteries in robust, export-grade wooden crates to guarantee safe delivery to global ports.
Request a Quote
Upgrade Your Warehouse Fleet to High-Performance Lithium Technology Today!
Fill out the inquiry form below to request a direct factory price quote. We will reply email within 12 hours.
You must be logged in to post a review.
Product & Packaging Details
Q: Do batteries include protection circuits（BMS) and connectors?
A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).
Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.
Q: Are batteries Grade-A and brand new?
A: Yes, we use 100% brand new, Grade-A cells in all our batteries.
Q: Can you print our logo on the batteries?
A: Yes, we offer free custom logo printing with a minimal MOQ requirement.
Q: What is your standard packaging? Can it be customized?
A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.
Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.
Based on automated production technology, the current product lead time is 15-25 days.
The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.
For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.
EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.
DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.
SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.
C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.
The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.
kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.
EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.
This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.
The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.
Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.
No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.
Related products
24V 280Ah LiFePO4 Crown Electric Forklift Battery | Fast Charging 7168Wh for AGV
- 7.17kWh High Energy Output – 280Ah capacity provides extended runtime and consistent voltage under heavy loads
- Fast & Opportunity Charging – Recharge up to 80% in about 1.5 hours and charge during breaks without damaging battery life
- Maintenance-Free LiFePO4 Design – No watering, equalization, acid spills, or battery change rooms required
- 3,500+ Deep Cycles – Lasts up to 3–4× longer than traditional lead-acid forklift batteries
- Lower Operating Costs – Reduce energy consumption, maintenance labor, and replacement frequency by up to 70% over battery lifetime
36V 608Ah Lithium Forklift Battery | High Capacity Electric Stacker Battery
The EGBATT 36V 608Ah Lithium Forklift Battery is a robust 23.35kWh LiFePO4 pack built to replace lead-acid batteries without hassle. It charges in just 2-3 hours, lasts over 4000 cycles, needs zero maintenance, and keeps your electric stackers and forklifts running strong all shift long.
With IP65 protection, wide temperature tolerance, and a solid 10-year warranty, this battery helps cut downtime and operating costs in warehouses, factories, and cold storage environments.
36V 690Ah LiFePO4 Forklift Battery | Drop-in Replacement for 3-Wheel Electric Forklifts – F36690A
- Exact same footprint as standard lead-acid tray – plug and play, no modifications, no watering, no equalizing.
- 320A continuous / 480A peak discharge delivers stable voltage and full power even when fully loaded with mast raised.
- Over 4000 cycles at 80% DOD – more than 8 years of service in double-shift operations.
- Smart BMS with CAN bus and RS485 communication. Optional self-heating supports charging down to -20°C.
- Direct shipping from EGBATT factory in Guangdong with 10-year warranty
36V 820Ah LiFePO4 Forklift Battery | Extended Runtime for Heavy-Duty Warehouse Operations
Extended Runtime Power for Heavy-Duty Warehouse Operations
When forklift uptime directly impacts warehouse productivity, battery performance becomes critical.
The EGBATT 36V 820Ah LiFePO4 Forklift Battery is designed for demanding material handling environments where forklifts operate for extended periods, move heavy loads, and work across multiple shifts every day.
With a usable energy capacity of 31.5kWh, this lithium battery provides longer operating hours, faster charging, and significantly lower maintenance requirements than traditional lead-acid batteries.
Built using premium lithium iron phosphate cells and an advanced Battery Management System (BMS), the battery delivers stable power output throughout the discharge cycle, helping operators maintain consistent lifting performance from the beginning of the shift to the end.
48V 400Ah LiFePO4 Lithium Forklift Traction Battery Replacement for Electric Forklifts – F48400C
- The EGBATT F48400C 48V 400Ah LiFePO4 Lithium Forklift Battery is a high-performance replacement for traditional lead-acid forklift batteries.
- Designed for electric forklifts, AGVs, and material handling equipment, it offers fast charging, deep-cycle performance, intelligent BMS protection, and over 3,500 cycles of service life.
- Compatible with Heli CPD10, Komatsu FB15EX series, and other 48V forklift applications.
48V 560Ah Forklift Lithium Battery for Narrow Aisle Forklifts | 28.67kWh LiFePO4
Reviews
There are no reviews yet.