48V 560Ah Forklift Lithium Battery for Narrow Aisle Forklifts | 28.67kWh LiFePO4
The EGBATT 48V 560Ah Forklift Lithium Battery is a high-performance LiFePO4 power solution designed for narrow aisle forklifts, reach trucks, and order pickers.
Delivering 28.67kWh of usable energy, 3,500+ cycles at 80% DoD, and an IP65-rated steel enclosure, it provides reliable power for demanding warehouse operations.
With maintenance-free operation, opportunity charging capability, and dependable performance in cold storage environments down to -20°C, it offers a practical and long-lasting replacement for traditional lead-acid forklift batteries
48V 560Ah Forklift Lithium Battery Overview
The EGBATT 48V 560Ah Forklift Lithium Battery (Model F4856DJ) is designed as a direct replacement for traditional 48V lead-acid forklift batteries used in narrow aisle forklifts, reach trucks, order pickers, pallet trucks, and VNA warehouse equipment.
This 48V Lithium Ion Forklift Battery delivers 28.67kWh of usable energy, fast charging capability, and maintenance-free operation while providing consistent power output throughout the entire discharge cycle.
Key Features & Benefits
Maintenance-Free Operation
No watering, no acid, and no battery room required. The sealed IP65 steel enclosure eliminates routine maintenance and reduces operating costs compared with traditional lead-acid batteries.
Long Service Life
Delivering 3,500+ cycles at 80% DoD and up to 6,000 cycles under lighter use, this LiFePO4 forklift battery can provide 10 years of reliable service in most warehouse operations.
Fast & Flexible Charging
Charge from 20% to 100% in approximately 2 hours. Opportunity charging during breaks helps maximize uptime and eliminates the need for battery changes.
Smart BMS Communication
Integrated CAN Bus and RS485 communication provide real-time monitoring of battery status, helping improve forklift efficiency and reliability.
Lower Total Ownership Cost
Higher energy efficiency, zero maintenance, and longer service life help reduce operating costs and deliver a faster return on investment.
Lead Acid vs Lithium Forklift Battery
| Feature | Lead-Acid Battery | EGBATT 48V 560Ah LiFePO4 Battery |
|---|---|---|
| Cycle Life | 1,200–1,500 Cycles | 3,500+ Cycles |
| Charging Time | 8–10 Hours | Approximately 2 Hours |
| Maintenance | Watering & Equalization Required | Maintenance-Free |
| Energy Efficiency | 75–80% | 95–98% |
| Opportunity Charging | Not Recommended | Fully Supported |
| Battery Changes | Often Required | Eliminated |
| Downtime | Higher | Lower |
| Cold Storage Performance | Significant Capacity Loss | Excellent Performance |
| Total Cost of Ownership | Higher | Lower |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | EGBATT L-F4856DJ (also listed as 48V 560Ah lithium forklift Battery - F4856DJ) |
| Nominal Voltage | 51.2V (works on 48V systems) |
| Capacity | 560 Ah |
| Energy | 28.67 kWh |
| Chemistry | LiFePO4, Grade A prismatic cells |
| Cycle Life | 3,500 at 80% DoD (6,000+ at 50% DoD) |
| Design Life | >10 years |
| Dimensions (L×W×H) | 815 × 668 × 400 mm |
| Weight | 332 kg (732 lbs) |
| IP Rating | IP65 |
| Max Continuous Discharge | 300A |
| Peak Discharge (30s) | 500A |
| Recommended Charge Current | 200A |
| Charge Time (20–100%) | ~2 hours |
| Communication | CAN bus, RS485 |
| Discharge Temp | -20°C to 55°C |
| Charge Temp | 0°C to 50°C |
| Certifications | CE, UL2580, UN38.3, IEC62619, CB, ISO9001 |
| Enclosure | Steel with waterproof gasket |
| Display | Magnetic touch (SOC, voltage, current, cycles, temp, faults) |
Applications
Narrow Aisle & VNA Warehouses
Designed for narrow aisle forklifts, VNA trucks, and reach trucks. Delivers stable power, consistent lifting performance, and seamless replacement of traditional lead-acid batteries.
Cold Storage & Food Logistics
Reliable operation down to -20°C (-4°F), with an optional self-heating system for deep-freeze environments. Ideal for cold storage warehouses and refrigerated logistics facilities
Multi-Shift Distribution Centers
Fast charging and opportunity charging help maximize uptime, eliminate battery changes, and improve efficiency in high-demand warehouse operations
Installation & Compatibility
It's a drop-in, not a project.
EGBATTT F4856DJ matches standard 48V battery compartment dimensions. Unbolt your lead-acid, lift it out, drop this one in.
The connectors are standard REMA320 or Anderson350, depending on your configuration. Plug in the CAN wire if your truck supports it – most modern Hyster, Crown, Toyota, and Yale do.
Which forklifts does it fit?(We've tested it on these (partial list):
- Hyster: J30-70XNL, S50-70FT – common hyster forklift battery replacement
- Crown: RC5500, RC5700, RR5700 – it's a proven new upgrade 48V 560Ah electric forklift battery for Crown trucks
- Toyota: 7FB25, 7FBCU25, 8FBCU25
- Yale: ERP040-060, ERC045-070
- Raymond: Reach-Fork 7000, Swing-Reach 7500
- Linde, Mitsubishi, Jungheinrich, Komatsu, Clark, TCM, Doosan, Nissan, Still – basically any Class I, II, or III 48V truck
Charger compatibility
You need a lithium-capable charger with CCCV algorithm and CAN communication. Good brands: SPE, FRONIUS, DELTA-Q, ECOTEC. 48V, 200A recommended.
Can you use your old lead-acid charger?
- Technically yes, but we don't recommend it. The voltage profile is wrong, and without CAN, the BMS can't communicate. Over time, that will reduce cycle life. If you don't have a suitable charger, we can supply one matched to this battery.
Environmental requirements
None, really. IP65 means it's sealed against dust and low-pressure water. You don't need a special room. You don't need ventilation. You don't need a concrete pad with acid-proof coating. Put it in the truck, drive it.
Installation support
We provide wiring diagrams, torque specs, and remote video support. Average install time per truck: 30–45 minutes.
Frequently Asked Questions(FAQ)
10-year warranty from the invoice date, covering manufacturing defects and capacity degradation below 70%. Full battery replacement is provided (not pro-rated), and freight is covered for valid claims.
Rated for 3,500+ cycles at 80% DoD. In real warehouse operations with opportunity charging, it typically reaches 4,500–5,000 cycles, depending on usage conditions.
Yes. The 48V 560Ah LiFePO4 forklift battery is a direct drop-in replacement for many lead-acid batteries used in narrow aisle forklifts, reach trucks, and order pickers.
About 2 hours from 20% to full with a 200A lithium charger. Opportunity charging during breaks can restore 25–30% capacity in around 30 minutes.
Yes. It operates down to -20°C (-4°F). For deep-freeze environments below 0°C, an optional self-heating system ensures safe charging and stable performance
Most forklifts with CAN bus (Hyster, Crown, Toyota, Yale, Linde, etc.) are supported. The battery provides real-time SOC, voltage, and fault data. An external display is available for older machines without CAN.
Weight: approx. 332 kg (732 lbs)
Energy: 28.67kWh (48V 560Ah LiFePO4 forklift battery)
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Product & Packaging Details
Q: Do batteries include protection circuits（BMS) and connectors?
A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).
Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.
Q: Are batteries Grade-A and brand new?
A: Yes, we use 100% brand new, Grade-A cells in all our batteries.
Q: Can you print our logo on the batteries?
A: Yes, we offer free custom logo printing with a minimal MOQ requirement.
Q: What is your standard packaging? Can it be customized?
A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.
Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.
Based on automated production technology, the current product lead time is 15-25 days.
The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.
For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.
EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.
DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.
SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.
C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.
The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.
kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.
EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.
This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.
The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.
Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.
No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.
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