Custom Lithium Battery Pack Design
Most real projects are not a stock SKU — EGbatt designs custom LiFePO4 packs to your voltage, capacity, envelope and certification, with everything built in-house.
Overview
EGbatt custom pack work starts from your requirement: voltage, capacity, dimensions, discharge profile, certification target and annual volume. We grade the cells, define the series/parallel topology, select passive or active balancing, design the busbars and enclosure for the duty (stationary IP65, mobile shock-rated, marine IP67), write or integrate the BMS firmware, and validate the assembly on capacity, IR balance and thermal behaviour. Because cell grading, pack assembly, BMS and testing are all in-house, the prototype matches production and the numbers on the datasheet match the units on your dock. Bring a drawing or a load profile; we return a proposal with test data within three working days.
Key specifications
Typical applications
- OEM equipment: Pack to the device.
- Vehicle and AGV: Shape and duty.
- Medical and instruments: Small, certified.
- EPC systems: System-level packs.
How to specify & buying guide
- Send voltage, capacity, dimensions, peak/continuous current and certification target — the more precise, the faster the proposal.
- State the duty (stationary, mobile, marine) so the enclosure and BMS rating fit.
- Decide passive vs active balancing with us based on pack size.
- Confirm volume; it sets whether we tool a new enclosure or adapt an existing one.
Engineering & manufacturing at EGbatt
OEM and private-label work is our core. We protect your brand with NDA-backed development, neutral labeling and documentation in your name, while you keep the lithium expertise in-house at EGbatt. From a modified standard pack to a clean-sheet design, the quality system is identical to our own brand.
Certifications & compliance
- UN38.3 — Mandatory lithium battery transport test (altitude, thermal, vibration, shock, external short). Required for any cross-border shipment.
- IEC62619 — International safety standard for industrial Li-ion cells and batteries; expected by EU and most APAC buyers.
- UL1973 — North American safety standard for stationary lithium battery systems.
- UL9540A — Fire safety test method for ESS installations; often required by US authorities having jurisdiction.
- IEC63056 — Safety requirements for stationary lithium battery energy storage systems.
- CE — EU declaration of conformity for the applicable directives.
- RoHS — Restriction of hazardous substances in the battery and BMS.
- ISO9001 — Quality management system certification of our manufacturing process.
Frequently asked questions
What do I need to send?
Voltage, capacity, envelope, current profile and certification target; a drawing or load profile is ideal.
Do you build the BMS firmware?
Yes — BMS selection and firmware integration are in-house.
Can you match my enclosure?
Yes — we design or adapt the enclosure to your duty and dimensions.
How fast is a proposal?
Within three working days from a complete spec.
Related products & resources
- Private Label
- OEM & ODM Overview
- LiFePO4 Cells
More in this series
- OEM & ODM Battery Manufacturing
- Private Label LiFePO4 Batteries
Request a quote
Send us your voltage, capacity, dimensions, certification target and annual volume. Our engineering team returns a proposal within three working days. Start your RFQ or review our custom pack capabilities.
Request a LiFePO4 quote
Tell us your product, volume and specs — our engineering team returns a proposal within three working days.
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