Customized 48V 690Ah Lithium Forklift Battery F48690BD | Long Cycle Life LiFePO4 Battery Pack for Walkie Stackers
Upgrade your material handling fleet with EGBATT 48V 690Ah lithium forklift battery, engineered for maximum uptime in demanding applications.
This powerful LiFePO4 solution offers 35.33kWh of stored energy, rapid opportunity charging, and maintenance-free operation. Perfect for walkie stackers, pallet jacks, and electric pallet trucks.
Zero Maintenance — No watering, no acid spills, no equalization
Long Cycle Life — Over 3500 cycles at 80% DOD
Fast & Safe Charging — Full charge in hours with intelligent BMS
Drop-in Compatibility — Fits standard 48V forklift compartments
IP65 Rated — Built tough for warehouse, cold storage, and heavy-duty use
Product Overview
The Customized 48v/51.2V 690Ah Forklift Battery Pack is a high-performance LiFePO4 battery designed for electric forklifts, walkie stackers, pallet jacks, and pallet trucks.
Built with premium LiFePO4 cells and an advanced Battery Management System (BMS), it delivers stable power, improved safety, and long service life in demanding warehouse operations.
Compared with traditional lead-acid batteries, this lithium solution eliminates routine maintenance, reduces downtime, and supports fast opportunity charging—allowing operators to recharge during breaks instead of swapping batteries.
The EGBATT 48V 690Ah Lithium Forklift Battery - F48690BD for provides consistent output for multi-shift applications, making it ideal for logistics centers, manufacturing facilities, and cold storage environments where uptime is critical.
With smart BMS protection, FB48V690BD LiFePO4 forklift battery continuously monitors voltage, temperature, and current to ensure safe and reliable operation in all working conditions.
Designed as a drop-in replacement for lead-acid systems, it helps businesses reduce total operating costs while improving overall efficiency and productivity.
Key Features & Benefits
| Feature | Benefit |
|---|---|
| Long Cycle Life (>3500 cycles) | Reduces replacement frequency, delivering years of reliable service and significant savings on forklift battery costs. |
| Fast Opportunity Charging | Recharge to 80% in 1-2 hours; supports multi-shift operations without battery swapping for walkie stackers and pallet trucks. |
| Built-in Smart BMS | Real-time monitoring, over-voltage, short-circuit, and temperature protection for safer, longer-lasting performance. |
| Zero Maintenance Design | No watering, no acid spills, no equalization—frees up labor and eliminates dedicated battery rooms. |
| High Energy Density & IP65 Rating | Lightweight yet powerful (35.33kWh), with dust and water resistance for tough warehouse and cold storage environments. |
Technical Specifications
| Parameter | Specification | Remarks |
|---|---|---|
| Rated Voltage | 48V (51.2V) | 3.2V/cell, 16S |
| Maximum Voltage | 58.4V | 3.65V/cell |
| Minimum Voltage | 40V | 2.5V/cell |
| Nominal Capacity | 690Ah | @0.5C, 25°C |
| Stored Energy | 35.33 kWh | @0.5C, 25°C |
| Configuration | 16S3P | Group Mode: 3P4S*4 |
| Max. Discharge Current | 690A(30 sec) | 5 sec, 25°C, SOC50%, BOL |
| Max. Charge Current | 300A | 5 sec, 25°C, SOC50%, BOL |
| Continuous Discharge Current | 500A (10 sec) | @25°C, SOC50%, BOL |
| Continuous Charge Current | ≤300A | @25°C, SOC50%, BOL |
| Self-discharge Rate | <3% per month | |
| Design Life | >10 years | |
| Cycle Life | >3500 cycles | 80% DOD |
| Weight | 350±50 kg | Without counterweight |
| Dimensions (Single-tier) | 815×770×400 mm | For BCI 24-125-19 |
| Dimensions (Dual-tier, PDU side) | 970×450×575 mm | For BCI 24-85-19 |
| Internal Structure | Single-tier / Dual-tier, PDU side | |
| Casing Material | Steel | |
| Ingress Protection | IP65 | |
| Charging Temperature | 0°C to 50°C (32°F to 131°F) | Heating supported, charges from -20°C ambient |
| Discharging Temperature | -20°C to 55°C (-4°F to 131°F) | |
| Storage Temp (Short-term ≤1 month) | -20°C to 45°C | |
| Storage Temp (Long-term ≤1 year) | 0°C to 35°C | Recommended 0°C to 40°C |
| BMS | Built-in, quick disconnect cables | |
| Heating Function | Yes | By charging mode |
| Display | Magnetic touch display | |
| Vehicle Communication | CAN | |
| Display Communication | RS485 | |
| Charge Method | CCCV | |
| Recommended Charger | 48V 200A | |
| Compatible Charger Brands | SPE / FRONIUS / DELTA-Q / ECOTEC | |
| Charging Connector | REMA320 | |
| Discharge Connector | ANDERSON350 | |
| Matches Our Charger | Yes | Requires separate compatible charger |
| Certifications | CE, UN38.3, UL2580, IEC, CB, ISO9001 | |
| Shipping Classification | UN 3480 | Lithium-ion battery |
Applications
Warehouse & Distribution Cente
Ideal for high-throughput environments, the F48690BD powers walkie stackers and pallet jacks during long shifts with fast charging and stable voltage, reducing downtime in 3PL and e-commerce operations
Cold Storage & Food Logistics
With wide temperature tolerance and IP65 protection, this lithium battery maintains performance in refrigerated warehouses, supporting reliable material handling without capacity loss common in lead-acid batteries.
Manufacturing & Heavy-Duty Material Handling
Perfect for reach trucks and pallet trucks in production facilities, delivering high continuous current for consistent lifting and multi-shift productivity while lowering long-term operating costs
Installation & Compatibility
The Customized 48V 690Ah Lithium Forklift Battery is designed as a drop-in replacement for most lead-acid systems in the 24-85 series.
It fits standard forklift battery compartments with minimal or no modifications, supporting popular brands including Toyota, Crown, Hyster, Yale, Linde, Jungheinrich, and Mitsubishi.
- Compatible Equipment:
Walkie stackers, pallet jacks, pallet trucks, reach trucks, and light-to-medium duty electric forklifts. Pair it with a smart 48V lithium forklift charger for optimal BMS communication and automatic charging profiles.
- Environment Requirements:
Operates effectively in temperatures from -20°C to 55°C. Optional self-heating versions available for extreme cold conditions.
Professional installation recommended to ensure proper connector matching (Anderson, REMA, etc.) and secure tray mounting.
Installation is straightforward—remove the old lead-acid pack, place the 48V 690AH electric forklifts Lithium ion battery , connect cables, and configure the charger.
No special battery rooms or ventilation needed thanks to zero gas emissions
Compatible Forklift Models & Equipment
The New Upgrade 48V 690Ah forklift Battery with Long cycle Life F48690BD is designed as a versatile replacement solution for a wide range of electric material handling equipment. Its robust power output, long runtime, and compact footprint make it suitable for many leading forklift and warehouse equipment brands.
Compatible Brands
- Toyota Electric Forklifts; Linde Forklifts;
- Hyster Forklifts; Yale Forklifts; Mitsubishi Forklifts
- Komatsu Forklifts; Jungheinrich Forklifts
- Raymond Forklifts; Doosan Electric Forklifts
- Crown Material Handling Equipment
Compatible Equipment Types
- Walkie Stackers; Electric Pallet Jacks; Electric Pallet Trucks
Reach Trucks; - Counterbalance Forklifts; Order Pickers
- Warehouse Stackers; Narrow Aisle Forklifts
- Before ordering, please provide your battery compartment dimensions and connector type to ensure full compatibility.
OEM & ODM Customization Options for 48V Lithium Forklift Batteries
- Communication & System Integration
Our lithium forklift batteries support multiple communication protocols, including CAN Bus, RS485, Bluetooth monitoring, and cloud-based fleet management systems. These features allow real-time battery tracking, performance optimization, and smart energy management across your fleet.
- Branding & Advanced Options
We also provide full branding and advanced customization options, including OEM logo printing, custom nameplates, private labeling, and packaging. Additional functional upgrades such as battery heating systems, GPS tracking, remote monitoring, LCD display, and fire protection systems are available upon request
- OEM & ODM Customization Capabilities
As a professional lithium forklift battery manufacturer, we provide full OEM and ODM customization services for distributors, forklift dealers, and fleet operators worldwide. Our engineering team can tailor battery dimensions, performance parameters, and system integration based on your specific equipment requirements.
- Capacity & Performance Customization
We offer flexible capacity options to match different forklift applications, including 48V 210Ah, 200Ah, 560Ah, 48V 630Ah, 48V 700Ah, and 48V 690Ah 840Ah models etc. Custom capacity solutions are also available to support unique operational needs and heavy-duty warehouse environments.
Why Choose Us?
- As a specialized lithium battery manufacturer, we deliver OEM-grade quality with competitive factory pricing.
- Our Long Cycle Life Forklift Lithium Battery 48V 690Ah for toyota, Crown, Junheinrich, Linde, Mitsubishi, Komastu to replace the lead Acid Battery use top-tier cells and rigorous testing to ensure safety, performance, and longevity.
- We offer customization, technical support, fast global shipping, and a strong focus on customer satisfaction.
- Choose us for reliable power solutions that drive your business forward sustainably.
Frequently Asked Questions(FAQ)
We provide a comprehensive 5-year warranty covering manufacturing defects.
Yes, it serves as a direct drop-in replacement for most 48V systems and common lead-acid models.
It supports fast and opportunity charging, typically reaching 80% in 1-2 hours with a compatible lithium charger
No. The smart BMS handles balancing automatically, and the design is completely maintenance-free
LiFePO4 offers longer cycle life, faster charging, higher energy density, no maintenance, and better safety with no acid spills or fumes
Lithium batteries typically pay for themselves within 1-2 years through reduced maintenance, energy savings, and longer lifespan
The 48V 690Ah Lithium Forklift Battery F48690BD is a high-capacity LiFePO₄ power battery designed for electric forklifts, with 48V voltage and 690Ah capacity for heavy-duty industrial use.
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Product & Packaging Details
Q: Do batteries include protection circuits（BMS) and connectors?
A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).
Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.
Q: Are batteries Grade-A and brand new?
A: Yes, we use 100% brand new, Grade-A cells in all our batteries.
Q: Can you print our logo on the batteries?
A: Yes, we offer free custom logo printing with a minimal MOQ requirement.
Q: What is your standard packaging? Can it be customized?
A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.
Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.
Based on automated production technology, the current product lead time is 15-25 days.
The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.
For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.
EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.
DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.
SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.
C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.
The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.
kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.
EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.
This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.
The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.
Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.
No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.
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36V 690Ah LiFePO4 Forklift Battery | Drop-in Replacement for 3-Wheel Electric Forklifts – F36690A
- Exact same footprint as standard lead-acid tray – plug and play, no modifications, no watering, no equalizing.
- 320A continuous / 480A peak discharge delivers stable voltage and full power even when fully loaded with mast raised.
- Over 4000 cycles at 80% DOD – more than 8 years of service in double-shift operations.
- Smart BMS with CAN bus and RS485 communication. Optional self-heating supports charging down to -20°C.
- Direct shipping from EGBATT factory in Guangdong with 10-year warranty
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Extended Runtime Power for Heavy-Duty Warehouse Operations
When forklift uptime directly impacts warehouse productivity, battery performance becomes critical.
The EGBATT 36V 820Ah LiFePO4 Forklift Battery is designed for demanding material handling environments where forklifts operate for extended periods, move heavy loads, and work across multiple shifts every day.
With a usable energy capacity of 31.5kWh, this lithium battery provides longer operating hours, faster charging, and significantly lower maintenance requirements than traditional lead-acid batteries.
Built using premium lithium iron phosphate cells and an advanced Battery Management System (BMS), the battery delivers stable power output throughout the discharge cycle, helping operators maintain consistent lifting performance from the beginning of the shift to the end.
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