How to Size a Battery Bank: From Load Calculation to System Design
Undersized banks are the most common, most expensive mistake in storage design. This guide takes you from a plain list of loads to a bank size you can actually buy — with a worked example you can copy.
Updated 2026 · 6 min read · Written by EGbatt application engineers
Step 1 — List your loads in Wh per day
Step 2 — Choose autonomy days
Step 3 — Apply depth of discharge
Step 4 — Worked example
| Input | Value | Math |
|---|---|---|
| Daily load | 1,340 Wh | measured above |
| Autonomy | 2 days | × 2 = 2,680 Wh |
| Usable at 80% DoD | ÷ 0.8 | = 3,350 Wh needed |
| Choose | — | round to a 3.5–4 kWh 48V bank |
Step 5 — Size inverter and charger
Common mistakes
- Undersizing the inverter surge for fridges/pumps.
- Ignoring temperature (cold cuts usable capacity).
- No margin for future loads — size 20% headroom.
- Forgetting that the BMS sets the real limits.
Key takeaways
Measure loads
Watts × hours/day, summed — no guessing.
Pick autonomy
2–3 days off-grid is typical.
Divide by DoD
At 80% DoD use ÷ 0.8.
Add headroom
20% margin for future loads.
Talk to an EGbatt engineer
Tell us your load, voltage and autonomy. We will size the pack, quote it, and flag the traps before you buy.
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Frequently asked questions
Size for typical daily load plus autonomy; add 20% headroom rather than designing around rare peaks.
Ah = Wh ÷ system voltage. A 3,350 Wh bank at 48V is about 70 Ah usable.
Choose a modular bank (stackable modules) so you can add capacity without redesigning.