160KW Split Type DC EV Charging Station for Commercial Fast Charging

The EGBATT 160kW Split Type DC EV Charging Station powers 4 independent guns simultaneously, supporting 200–1000V for all EV types. Its dynamic load balancing intelligently allocates power based on real-time vehicle demand, maximizing efficiency without costly grid upgrades.

Designed for commercial, high-traffic environments, this ultra-fast DC charger combines rugged durability with smart connectivity, >95% charging efficiency, modular design for easy maintenance, and IP54 protection for reliable operation from -40°C to 75°C.

Description

160kW Split DC Fast Charger for Commercial EV Charging Stations

ocpp-dc-fast-charger-160KW
  • Modern EV charging infrastructure must scale with demand while maintaining reliability. EGBATT Split Type DC EV Charging Station addresses this through an innovative architecture: a centralized power cabinet feeds multiple slim dispensers, keeping high-voltage components away from user touchpoints.
  • This Commercial-Grade Electric Vehicle Charger for Fleet & Public Use delivers three core advantages: quieter operation at the dispenser, simplified maintenance (technicians service one power cabinet instead of four individual units), and flexible configuration for diverse site layouts.
  • The system supports OCPP 1.6 JSON protocol, integrating seamlessly with major network management platforms. Dual connectivity—standard Ethernet plus optional 4G backup—ensures 99.9% operational uptime.
  • For fleet operators managing electric delivery vehicles or public networks serving mixed EV models, this Commercial DC Charger(Eco-Version) 160KW offers the ideal balance of advanced features and practical, cost-effective deployment.

Key Features & Benefits

Feature Benefit
Dynamic Load Balancing Intelligently distributes 160kW across 4 guns using "first come" or "evenly distributed" algorithms—reduces peak demand charges by up to 30% without transformer upgrades
Ultra-Wide Voltage Range (200-1000V DC) Charges all current EVs: 400V passenger cars AND 800V commercial trucks. One charger serves your entire mixed fleet
OCPP 1.6 JSON Compliance Seamlessly integrates with ChargePoint, Driivz, AmpControl and major backends—enables remote monitoring, dynamic pricing, and roaming agreements
Quad-Channel Output Four independent dispensers from a single power cabinet—serves up to four vehicles simultaneously, ideal for high-traffic locations
Dual-Mode Connectivity Standard Ethernet + optional 4G cellular backup with automatic failover—remote diagnostics reduces service calls, real-time monitoring ensures uptime
IP54 Environmental Protection Dust-proof, water-resistant enclosure operates from -40°C to 75°C—reliable performance in extreme climates, suitable for exposed outdoor installations
Multiple Authentication Methods RFID card, mobile APP via QR code, password protection, or free portable mode—flexible business models for public, fleet-only, or promotional use
Modular Serviceability Hot-swappable power modules with front-access design—average repair time under 30 minutes, reduced technical training requirement
160kw-split-dc-fast-charging

Technical Specifications

Parameter Specification
Model EG-DC-160kW-ST
Configuration Split Type / Separate DC Fast Charging System
Total Power 160kW (Dynamic distribution across 4 outputs)
Input Voltage 380V AC ±15% (3P+N+PE)
Output Voltage 200 - 1000V DC
Output Current per Gun 0 - 250A DC
Charging Points 4 independent dispensing units
Grid Standard 3P+N+PE (TN-S/TN-C systems)
Frequency 50/60Hz ±5%
Protocols GB/T 27930, CHAdeMO 2.0, DIN 70121, OCPP 1.6 (JSON), ISO 15118
Network Standard: CAN 2.0, RS485, Ethernet; Optional: 4G LTE, GPRS, WiFi
Authentication RFID (ISO/IEC 14443), QR code, password, free mode
Display 7-inch capacitive touchscreen, sunlight-readable
Protection IP54 (Dust protected, water splashing resistant)
Operating Temp -40°C to +75°C (Derating above 55°C)
Humidity 5% to 95% RH (Non-condensing)
Altitude ≤2000 meters
Host Dimensions 700×1100×1600mm (W×D×H)
Extension Dimensions 250×500×1500mm (W×D×H)
Cable Length 5m standard (Customizable)
Input Cable ≥3×120mm² + 2×70mm² (YJV, -40°C to 90°C rated)
Circuit Breaker NXMLE-400H 4P/400A or equivalent
Efficiency >95% at full load
Cooling Intelligent forced air with variable speed fans
Certifications CE, CB, IEC 61851-1/23

Applications:

160kw-split-dc-fast-charging-station
  • Fleet Operations

Power electric delivery fleets efficiently with this 160kW Split Type DC Fast EV Charger. The centralized power cabinet supports simultaneous charging for multiple vans or service vehicles, simplifying installation and reducing infrastructure costs. With OCPP 1.6 integration, fleet managers can monitor charging sessions, energy consumption, and operational performance for each vehicle.

  • Highway Charging Corridors

Installed along highways and major transport routes, this 160kW Super-Fast EV Charging Station minimizes driver wait times. Four independent dispensers allow multiple vehicles to charge simultaneously, while the 200–1000V wide voltage range supports both 400V passenger EVs and next-generation 800V vehicles.

  • Urban & Workplace Charging Hubs

For city parking facilities, office campuses, and commercial properties, this Commercial DC Fast EV Charger provides high-capacity charging with a compact footprint. Slim dispenser units maximize parking space efficiency, while dynamic load balancing protects building electrical capacity during peak demand.

  • EV Dealerships & Service Centers

EV dealerships and service centers rely on high-power DC charging to prepare vehicles for delivery and testing. This 160kW CCS2 DC Fast Charging Station can charge multiple vehicles simultaneously, accelerating pre-delivery inspection (PDI) processes and improving operational efficiency.

Installation & Compatibility

160kw-split-dc-fast-charger

Site Requirements

Electrical

Power: 380V AC three-phase, 400A minimum capacity
Protection: 400A molded case circuit breaker with earth leakage
Cabling: YJV copper, ≥3×120mm² + 2×70mm², -40°C to 90°C rated
Grounding: Dedicated electrode with resistance ≤4Ω

Physical

Foundation: Reinforced concrete slab, minimum 200mm thickness
Anchors: M12 expansion bolts, 4 per cabinet (included)
Clearance: 800mm front access, 500mm rear ventilation
Conduit: Pre-installed PVC or SC between host and extensions

Environmental

Temperature: -40°C to 75°C (derating above 55°C)
Humidity: 5% to 95% non-condensing
Altitude: ≤2000m standard
Weather: IP54 outdoor rated

Vehicle Compatibility

Vehicle Type Compatibility Charge Time (10-80%)
400V Passenger EV Full (CCS2/GB/T) 20-30 minutes
800V Passenger EV Full (CCS2) 15-25 minutes
Electric Vans/Trucks Full 40-60 minutes
Electric Buses CHAdeMO/GBT 60-90 minutes
CHAdeMO Vehicles Full (CHAdeMO 2.0) 30-40 minutes
DC fast charging staion 120KW

Frequently Asked Questions

Q1: Split type vs. integrated charger—what's the real difference?

A Split Type DC EV Charging Station separates power conversion (in a central cabinet) from user dispensers. This means quieter, slimmer dispensers at parking spots, centralized heat dissipation, and simpler maintenance—technicians service one power cabinet instead of four individual units. Installation costs typically run 20-30% lower than equivalent standalone chargers.

Q2: How does power sharing work with multiple vehicles?

When one vehicle connects, this 160kW Super-Fast Charging Station can dedicate full power to that port (up to 250A). As more vehicles connect, the system dynamically reallocates power using your choice of strategies: "first come" maintains priority for early arrivals; "evenly distributed" shares equally among active ports. As vehicles complete charging, freed power automatically redistributes to remaining vehicles.

Q3: Will this work with my existing network software?

Yes. As a 160KW DC Fast EV Charger Manufacturer, we prioritize open standards. This 160KW DC CCS2 Dual Cable EV Charging Station fully supports OCPP 1.6 JSON—the industry standard. Whether you use ChargePoint, Driivz, AmpControl, or custom backends, integration is seamless. The 7-inch touchscreen also enables full standalone operation without network connectivity.

Q4: What happens during power or network outages?

During network interruptions, the charger caches transaction data locally and continues operating. Users authenticate via pre-authorized RFID cards; data syncs automatically when connectivity returns. For power outages, the system safely terminates active sessions and preserves records. Optional 4G backup ensures continuous network connectivity even if Ethernet fails.

Q5: How do I handle payments and user access?

In network mode (OCPP), implement dynamic pricing, credit card processing via mobile app, RFID subscriptions, or roaming agreements. In standalone mode, set fixed tariffs directly on the touchscreen with payment via pre-loaded RFID cards. "Portable Mode" enables free charging for promotions or private fleet use. RFID cards can be issued, suspended, or recharged locally or remotely.

Q6: What maintenance is required?

Monthly: Check ventilation filters on cabinet sides are clean. Quarterly: Verify electrical connections remain tight; inspect for corrosion. Annually: Qualified electrician performs ground continuity and insulation testing. Modular design means most repairs involve swapping hot-swappable components—minimizing downtime.

Q7: Can cable length be customized?

Yes. Standard is 5 meters, but this 160kW Super-Fast Charging Station can be configured with alternative lengths based on site requirements. For bus depots or unusual parking configurations, longer cables are available. Consult our engineering team during ordering for optimal length.

Q8: How does the charger communicate with different EV models?

Upon connection, the charger and vehicle establish communication through the appropriate protocol: GB/T 27930 (China), CHAdeMO 2.0 (Japan), or DIN 70121/ISO 15118 (CCS). They negotiate voltage, current, state of charge, and charging curve. The system continuously monitors BMS requests, optimizing speed while maintaining safety—ensuring compatibility with virtually all EVs on the road.

Inquiry Here: Power Your Commercial EV Future Today

    Support and Delivery

    Product & Packaging Details

    Q: Do batteries include protection circuits(BMS) and connectors?
    A:Protection: We supply batteries with BMS built in Protection Circuit Modules (PCM).

    Connectors: We normally use standard like anderson,M8 lugs,Fast plugs or depends on OEM customer's demends.

    Q: Are batteries Grade-A and brand new?
    A: Yes, we use 100% brand new, Grade-A cells in all our batteries.

    Q: Can you print our logo on the batteries?
    A: Yes, we offer free custom logo printing with a minimal MOQ requirement.

    Q: What is your standard packaging? Can it be customized?
    A: Our standard is a white box per battery. We fully support customized packaging, including carton box and logo design.

    Is EGbatt a Lithium Battery manufacturer?

    Yes. EGbatt is a manufacturer located in Shenzhen, Guangdong, China. It designs and produces LiFePO4 battery packs for energy storage, electric forklifts, marine applications, golf carts, RVs, and UPS systems.

    What is the production lead time?

    Based on automated production technology, the current product lead time is 15-25 days.

    Which battery cells does EGbatt use?

    The company has strategic cooperation agreements with top manufacturers like EVE and REPT, and insists on using A+ tier One lithium iron phosphate cells for its solar batteries.

    Which inverters are compatible with EGbatt batteries?

    For 48V inverters, compatible brands include Victron Energy, Goodwe, Studer, Solis, LuxPower, and others. For high-voltage three-phase inverters, compatible brands include Atess, Solinteg, SAJ, Goodwe, and Solis.

    What is the warranty for EGbatt energy storage batteries?

    EGbatt offers dealer customers a 10-year warranty and technical service for its energy storage battery products.

    What is Depth of Discharge (DoD)?

    DoD describes how much of the battery's capacity has been used. A DoD of 100% means the battery is completely empty, while 0% means it is full.

    What is State of Charge (SoC)?

    SoC reflects the battery's charge level. A SoC of 100% means the battery is full, and 0% means it is empty.

    What is C-rate?

    C-rate, or power factor, indicates how quickly a battery can be charged or discharged relative to its capacity. A rating of 1C means the battery can be fully charged or discharged in one hour.

    What is the cycle life of a EGbatt Lithium Solar Battery?

    The battery uses Lithium Iron Phosphate chemistry and provides a cycle life of over 6,000 cycles at 90% Depth of Discharge, and over 10 years at one cycle per day.

    What is the difference between kW and kWh?

    kW (kilowatt) is a unit of power, measuring the rate of energy production or consumption. kWh (kilowatt-hour) is a unit of energy, measuring the total amount of work done or energy used over time.

    Where can a home battery be installed?

    EGbatt home batteries are suitable for both indoor and outdoor installation (depending on the model's protection level) and offer floor-standing or wall-mounted options. Common locations include garages, attics, or under eaves.

    How long can a 10kWh Powerwall run home appliances during a power outage?

    This depends on the load. As a realistic example, a 10kWh battery could run ten 100-watt light bulbs for 12 hours without recharging.

    How many home batteries does my house need?

    The number varies based on home size, energy consumption history, and personal goals (like which devices to run during an outage). For most systems, 2 or 3 batteries are installed. A detailed discussion of your needs is recommended for an accurate assessment.

    Can I go completely off-grid with solar and batteries?

    Yes, it is possible, but it requires careful planning and significant investment. A true off-grid system needs a large enough solar array and sufficient battery storage to sustain your lifestyle. Cost and having an alternative energy source for when solar charging isn't possible are key considerations.

    Is EGbatt an online store?

    No. EGbatt focuses on building long-term relationships with business partners like battery distributors, solar equipment dealers, and installation contractors worldwide, not direct sales to end consumers.

    7KWh-Blade-BYD-solar-battery-packaging
    production
    cell layerout

    Compatible Inverter Brand List

    Voltronic-Power-inverter

    Voltronic

    HYPODNTECH

    Hypodntech

    Invt

    Schneider

    SRNE-Inverter

    Srne

    Sorotec

    KOYOE Inverter

    Koyoe

    Seneigy

    Seneigy

    Sofar

    Must

    EGBATT Battery Compatibility with Inverters

    Perfect Matching with Mainstream Hybrid and On-grid Inverters

    EGBATT lithium battery systems are tested for seamless compatibility with a wide range of inverter brands across global markets. Whether for residential, commercial, or utility-scale applications, our batteries support multiple communication protocols (CAN/RS485) and work with both low-voltage (40–60V) and high-voltage (100–1500V) inverter platforms.

    • Low-Voltage System Compatibility (40–60V)
      Low-voltage systems typically operate in the 48V-60V range and are widely used in home off/grid-connected solar systems. EGBATT lithium batteries offer seamless compatibility with a wide range of leading inverter brands in this range, including:
      Deye, Growatt, GoodWe, ZZPower, Solis, Sinexcel, SRNE, Schneider Electric, Megarevo, AISWEI, SMA, Luxpower, Victron Energy, Afore, Hoymiles, INVT, Sofar, OutBack Power, SolaX Power, tbbpower, Sacolar, Sunsynk, Sosen, SMD Solar, Must, SOROTEC, Sunman, Voltronic Power, SAJ, and more.
    • High-Voltage System Compatibility (100–1500V)
      High-voltage energy storage systems generally operate in the voltage range of 150V-1000V and are adapted to high-power inverters for commercial and industrial energy storage systems (80kWh-200kWh and above). EGBATT high-voltage lithium battery systems are fully compatible with leading inverter brands within this range, including:
      Sol-Ark, INVT, Sinexcel, Luxpower, SClinTeg, Shanghai Nenergy, Deye, Growatt, Xina Electric, Hoymiles, Sunsynk, Hopewind, Solis, SOSEN, Megarevo, EcoCod, GoodWe, Sunways, Jingshi Technology, Kehua Tech, AISWEI, KOYOE, Sermatec, Afore, and more.

    We offer integration support and testing for most mainstream hybrid and on-grid inverters. Contact EGBATT for compatibility details and custom solutions.